Automatic Arrangement Cable Winding Machine WPM-2024L
Automatic Arrangement Cable Winding Machine WPM-2024L
  • Automatic Arrangement Cable Winding Machine WPM-2024L

  • Model No: WPM-2024L

  • Arrange cables automatically with the Automatic Arrangement Cable Winding Machine WPM-2024L. This machine automates cable arrangement during winding, creating neat and organized cable coils for improved packaging and handling. Ideal for organized cable packaging and efficient winding. Streamline cable packaging with automated cable arrangement during winding for tidier coils!

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Detailed description

High-Precision Automatic Arrangement Winding Machine WPM-2024L for Efficient Coil Production

Boost your coil winding efficiency and precision with the advanced Automatic Arrangement Winding Machine WPM-2024L. Designed for a wide range of coil sizes and applications, this robust and reliable machine offers automated arrangement winding for consistent and high-quality results. The WPM-2024L is ideal for manufacturers looking to streamline their production process and achieve superior coil performance.

Key Features and Benefits:

  • Versatile Winding Capability: Accommodates a wide inner diameter range of 50-200mm, catering to diverse coil requirements.
  • Adjustable Number of Coils: Easily set the desired number of coils to meet specific application needs.
  • Large Maximum Disc Diameter: Processes coils with a maximum disc diameter of 320mm, offering flexibility in production.
  • Precise Arrangement Winding: Standard 120mm arrangement stroke ensures accurate and consistent winding patterns. An optional 200mm stroke is available for larger coil arrangements.
  • Powerful and Reliable Winding Mechanism: Driven by a 750W servo motor coupled with a reducer set, providing smooth, powerful, and precise winding operations.
  • Intelligent Control System: Features an integrated PLC (Programmable Logic Controller) and touch screen for intuitive operation, easy programming, and real-time monitoring.
  • High-Quality Linear Motion: Equipped with NSK sliding guide rails from Japan, ensuring smooth, precise, and durable linear movement of the arrangement mechanism.
  • Robust and Stable Construction: Built with a homemade rack and chassis, providing a solid and stable platform for high-performance winding.
  • Reliable Electrical Components: Incorporates two sets of relays and one set of OMRON sensors for dependable and accurate control.
  • Stable Power Supply System: Ensures consistent and reliable power delivery for optimal machine performance.
  • Precise Line Mechanism: Employs a step rack reciprocating line example for accurate and consistent wire arrangement.
  • Customizable Voltage Options: Standard input voltage is AC220V 50HZ/60HZ or AC110V 50HZ/60HZ. Special voltage requirements can be customized to suit your specific needs.

Detailed Specifications:

  • Model: WPM-2024L
  • Winding Inner Diameter Range: 50-200mm
  • Number of Coils: Adjustable
  • Maximum Disc Diameter: 320mm
  • Arrangement Stroke: Standard 120mm (Optional 200mm)
  • Input Voltage: AC220V 50HZ/60HZ, AC110V 50HZ/60HZ (Customizable)
  • Rated Power: <800W
  • Load Capacity: 15kg
  • Maximum Machine Size: 900mm (L) x 600mm (W) x 450mm (H)
  • Net Weight: 60kg
  • Gross Weight: 65kg

Main Electrical Parts Breakdown:

  1. Winding Mechanism: 750W Servo Motor + Reducer Set
  2. Control System: PLC + Touch Screen Integrated Machine
  3. Sliding Guide Rail: NSK (Japan)
  4. Rack and Chassis: Homemade
  5. Relays: 2 Sets
  6. Sensors: OMRON (1 Set)
  7. Power Supply System: 1 Set
  8. Line Mechanism: Step Rack Reciprocating Line Example

Precision Processing Fixture:

The processing fixture of the WPM-2024L is manufactured with meticulous attention to detail, ensuring precise and reliable coil production:

  1. High-Precision Mounting Plate: The important mounting plate is machined using a CNC computer gong numerical control machining center, guaranteeing accuracy and consistency.
  2. Strict Manufacturing Process: Processing parts are manufactured in strict accordance with engineering designs, utilizing advanced machinery including milling machines, grinders, lathes, and wire cutting. Components undergo heat treatment for enhanced durability.
  3. Comprehensive Assembly and Testing: The fixture undergoes thorough clamping, electrical installation, and commissioning to ensure optimal performance.
  4. Customizable Wire Harness (Shaft): The wire harness (shaft) is made of Sai steel material and its size is determined according to customer specifications. Please note that the machine is equipped with one winding axis.

Applications:

The Automatic Arrangement Winding Machine WPM-2024L is suitable for a wide range of applications, including the production of:

  • Inductors
  • Transformers
  • Solenoids
  • And other various types of coils requiring precise arrangement winding.

Benefits of Choosing the WPM-2024L:

  • Increased Efficiency: Automates the winding process, significantly reducing production time.
  • Improved Accuracy: Ensures consistent and high-quality coil winding with precise arrangement.
  • Reduced Labor Costs: Minimizes the need for manual operation.
  • Enhanced Reliability: Utilizes high-quality components for long-lasting and dependable performance.
  • User-Friendly Operation: The integrated PLC and touch screen provide an intuitive interface for easy programming and control.

Contact us today to learn more about how the Automatic Arrangement Winding Machine WPM-2024L can optimize your coil production process!

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