Automatic RJ45 Crimping Machine for Sheathed Cables WPM-CAT6A

Revolutionizing Network Cable Assembly: Automatic Crystal Head Crimping Machine with Sheathed Cables WPM-CAT6-CAT6A

Introducing the world's first fully automated solution for crimping two-piece crystal heads with jackets – the Automatic Crystal Head Crimping Machine WPM-CAT6-CAT6A. Say goodbye to the bottlenecks and inconsistencies of manual crimping and embrace a new era of efficiency and quality.

For decades, the assembly of crystal head connectors onto sheathed cables has presented significant challenges. The WPM-CAT6-CAT6A is a groundbreaking machine that tackles these issues head-on, automating the entire process from wire feeding to final crimping. This innovative machine has secured a national invention patent, highlighting its unique design and functionality.

Product Description:

The WPM-CAT6-CAT6A is engineered for simple operation and ease of use. With manual feeding and placement of the cable, the machine seamlessly executes a sequence of critical steps: automatic wire feeding, jacket feeding, precise cutting, controlled feeding, secure wire clamping (using a single-row hole-blocking small bracket), accurate threading of the crystal head body, consistent threading of the jacket, reliable crimping, and finally, automatic wire retrieval – all accomplished in a single, continuous operation.

This single, powerful machine can effectively replace the labor of 4-6 skilled wire threading workers and completely eliminate the need for dedicated crimping personnel. Currently, the WPM-CAT6-CAT6A stands as the only automated equipment available on the market capable of stably and efficiently crimping crystal head network cables (specifically designed for long-body two-piece crystal heads, single-row hole-blocking small brackets, and claw-hook jackets). This eliminates the need for complex injection molding processes, offering a more streamlined and cost-effective solution.

Experience stable and efficient operation, significantly reduced labor costs, high returns on investment with payback achievable within months, and the lasting benefit of freeing your production from the constraints of relying on skilled workers for intricate crimping tasks!

Product Advantages:

• Intelligent Control: Features a programmable PLC control system integrated with a user-friendly touch screen human-machine interface, providing clear visualization of data and parameters for easy operation and monitoring.
• Foolproof Operation: Designed for simplicity, requiring no prior experience to operate effectively, leading to significant savings in training costs and reduced errors.
• High-Performance Automation: Equipped with 4 sets of high-precision, high-power servo motors and linear modules, ensuring stable, reliable, and highly efficient performance for consistent output.
• Guaranteed Product Consistency: The automated crimping process ensures uniform pressure penetration, leading to exceptional product consistency and a significantly higher level of quality assurance compared to manual methods.

Product Name and Model:

• Automatic Crimping Machine for Crystal Heads DS Series (WPM-CAT6-CAT6A)

Machine Specifications:

• External Dimensions (LWH): Approximately 1600mm * 1060mm * 1250mm
• Weight: Approximately 360 kg

Electrical Control:

• Main Control Method: PLC (Programmable Logic Controller) + Touch Screen Human-Machine Interface
• Power Requirements: AC220V, 2000W

Main Drives:

• Wire Feeding Drive Method: Servo Motor Module
• Feeding Drive Method: Servo Motor Module
• Wire Insertion Drive Method: Servo Motor Module
• Crimping Drive Method: Servo Motor Module

Function Description:

• Fault Alarm: Standard sound, light, and text-based alarm system for immediate notification of any operational issues.
• Feeding Alarm: Intelligent alarm and automatic shutdown in case of material jamming or material shortage, preventing machine damage and ensuring smooth operation.
• Air Pressure Alarm: Monitors air pressure and triggers an alarm and automatic shutdown if air supply is insufficient or pressure is too low, ensuring proper crimping force.
• Safety Protection: Incorporates multiple layers of software and hardware protection mechanisms to ensure safe operation for personnel.
• Hand Protection Alarm: Features a double-layer protection system specifically designed to effectively safeguard operators' hands during operation.

Operating Efficiency:

• Equipment Efficiency: Capable of crimping 1 crystal head in approximately 7 seconds (for a two-piece crystal head with jacket), significantly increasing production throughput.

Product Warranty:

• Warranty Period: 1 year (excluding consumable parts and damage caused by abnormal usage).

Automated pressure penetration ensures product consistency, and the resulting quality is significantly enhanced.

Ideal for manufacturers of:

• CAT6 network cables
• CAT6A network cables
• Other network cables utilizing two-piece crystal heads with jackets.

Upgrade your network cable assembly process with the WPM-CAT6-CAT6A and experience unparalleled efficiency, quality, and cost savings! Contact us today for a quote and to learn more about how this revolutionary machine can transform your production line.

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